Product

Weeke BHP 200/5

3700 x 1550 mm
Weeke BHP 200/5

Technical data

machineCNC-machine
manufacturerWeeke
typeBHP 200/5
part Id-no.2246994
year of construction2010
table length X3700
table width Y1550
working height Z100
traverse path X4690
traverse path Y2165
traverse path Z325
C-axis 360 degreesyes
kind of tableraster
drilling spindle vertical10
main spindle9
tool entryHSK 63
tool changer8-FACH
controlPC 85
vacuum pump300
connection400/50
siteat the customer site
cityDoberlug-Kirchhain

Description

*** ex location D-03253 Doberlug-Kirchhain ***
without any warranty
Year of construction: 2010
***********************************************
Used processing centre WEEKE, type BHP 200/5,
equipped as follows:

CNC-controlled processing centre
in traversing gantry construction centre

preparing table in x direction: 3700 mm
preparing table in y direction: 1550 mm
workpiece height:                100 mm

1. BASIC MACHINE
- Solid machine frame in rigid traversing
  gantry execution
- Gantry movable in X-direction
- Cross support movable in Y- and Z-direction
- Paint grey RDS 240 80 05
- Direct extraction at the processing unit and
  separate connection for the extraction
  device (on site)

2. GUIDING SYSTEM AND DRIVE TECHNIQUE
- Dust protected linear guiding system
- Double toothed rack drive in X-direction
  and ball bearing spindle in Y- and
  Z-direction
Travel range of the axes:
        X  = 4690 mm
        Y  = 2165 mm
        Z1 =  325 mm
        Z2 =  185 mm

- Digital drive technique in X-, Y- and
  Z-Richtung
- Axis speeds:
  Vector speed:
        X/Y = 64 m/min
          Z = 20 m/min

Consisting of:
- maintenance free motors with high
  resolution optical encoders guarantee
  high accuracy
- digital drive control units guarantee high
  reliability
- automatic central lubrication of two racks
  in X-direction

3. O-TRIX TABLE 12\\\'/5\\\', 3700 X 1550 MM
The working field can be accessed with all
processing units without restriction.

Consisting of:
- 10 pneumatically lowerable workpiece stops
  incl. electr. surveillance of lower cylinder
  position
  Arrangement: as per enclosed layout
- Vacuum system for clamping of the workpieces
  on the complete workpiece table
- Vacuum system 300 m3/h, 50/60 Hz

Working table
length:         3700 mm (12\\\', 145.7 Inch)
Working table
width:          1550 mm (5\\\', 61 Inch)
Workpiece
thickness:      max. 100 mm


4. CONFIGURATION
   V10, R1-HSK63-9 KW, TC8 REAR

V10 HIGH SPEED 7500
Vertical drilling block with 10 spindles
(separately activated with infinitely program-
controlled high speed range).
Special feature:Spindle clamping to achieve
                the drilling depth safely.
Working:
capacity:       refer to separate layout
Stroke
Z-direction:    60 mm
Drillin depth:  max. 38 mm (up to 55 mm
                for special borers)
Direction of
rotation:       right hand/left hand
Drehzahl:       1500 - 7500 1/min,
                frequency-controlled
Drive:          2.7 kW
Shaft diameter: d = 10 mm
Total length
of drill:       70 mm
Drilling
diameter:       max. 35 mm
Distance between
spindles:       32 mm
Type of spindle:individually selectable
Arrangement:    as per enclosed layout

R1-HSK63-9 KW
Automatic tool change spindle
Working
capacity:       refer to separate layout
Tool holder:    HSK63
Tool changing:  automatic
Direction
of rotation:    right hand / left hand
Speed:          1,250 - 24,000 1/min
                stepless programmable
Drive:          frequency controlled AC-motor
Max. capacity
at the tool:    up to 7.5/9 kW in continuous
                and intermittent operation
                (S1/S6 - 50%)
Spindle
lubrication:    permanent grease lubrication
Cooling:        air cooled
Dust extraction:central

AIR JET
An air jet is integrated in the extraction
hood which can be activated when the
routing motor is used.

C-AXIS AGGREGATE INTERFACE
To hold adapter aggregates incl. pneumatic
interface and infinitely variable swivel range
of 360 degrees.
C-axis adjusting
angle:          360 degrees
Torque support: for 3-point-support
Gear:           slanted toothed gear pinion

TC8 REAR
Automatic tool change magazine for 8 places.
Arrangement:    moving with the support in
                X-direction
Tool holder:    HSK63
Magazine places:8 tool places
Tool weight:    max. 5 kg incl. HSK cone
Tool diameter:  max. 130 mm when equipping
                with 14 routing tools
                max. 260 mm with free spaces
                besides
Adapter
aggregates:     max. 4 can be magazined
Tool change
time:           approx. 12 - 18 sec.

4.1 TOOL CHANGE ASSISTANCE DEVICE
Device for automatic feeding of the tool
changer.

5. power control PC85
Modern control system which bases on Windows PC

PC85 Hardware:
- PLC control according to international
  standard IEC 61131
- Operating system Windows XP (US) embedded
- IntelCore 2 Duo Processor
- 17 Inches TFT-flat screen
- 1 SATA hard disc minimum 160 GByte
- Central USB connection at the operating panel
- EtherNet connection 10/100 MBIT RJ45 (without
  switch)
- Provision teleservice capability (modem)
  Comprises the general provision of tele-
  service capability of the machine incl. modem
  and use of teleservice features within the
  guarantee period. After the guarantee period
  a corresponding teleservice contract has to
  be signed for the use of the teleservice.
- UPS for the PC (INTERRUPTION-FREE POWER
  SUPPLY)
- Remote terminal with potentiometer and
  emergency stop switch.

PC85 Software:
- PC85 CNC-core with:
  - path control in all axis and parallel
    sequences by multi-channel technology
  - look-ahead-function for optimal speed at
    the transitions
  - dynamic pre-control for top precise
    accuracy of the contour

- PC85 software package with graphical
  operating programs:
  - woodWOP:
    for graphical, dialogue-oriented generation
    of CNC-programs
  - TOOL DATA BASE:
    with graphical operator guide to manage
    tool data
  - PRODUCTION LIST SOFTWARE:
    for management and creation of product
    lists for individual manufacturing. Hereby
    production sequences, target amounts and
    processing information can be stored
  - MACHINE DATA RECORDING SCHULER MDE Basic:
    for recording of produced workpiece
    quantities
  - SOFTWARE FUNCTION MOVING
    Function to manufacture a right program at
    the left hand workpiece stop and a left
    program at the right hand workpiece stop
  - 3D NC-SIMULATION AND TIME CALCULATION
    Software for graphical simulation of a CNC-
    program in 3D including time calculation
    with a precision of +/- 10%. Optical error
    display and vacuum positioning control.
    Note: Not suited for motorically movable
          consoles (AP-table)
  - SOFTWARE FUNCTION OPTIMIZATION OF SPACE
    OCCUPATION:
    Extension of the location for machines with
    MCC by the possibility to connect work-
    pieces over the whole table or for the
    respective working field. This includes an
    additional optimization of the processings
    in order to save tool changes (in case the
    processing sequence of the individual
    programs allow it)

- Software package for external PC:
  - woodWOP:
    for graphical, dialogue-oriented generation
    of CNC-programs
  - woodWOP DXF Basic:
    exchange from 2D-CAD-programs to woodWOP
    - import of 2D-DXF-files
    - conversion is effected acc. to fixed
      profiles (rules)
    - display of geometry, layer and drawing
      elements
    - generation of the woodWOP-program
  - 3D woodDesign:
    with modern 3D surface for the interactive
    design of carcase furniture with output of
    woodWOP-programs
  - woodAssembler:
    to visualize woodWOP-programs (MPR) in 3D.
    This software enables the construction of
    individual workpieces to finished objects.
  - woodNest Basic
    Software for the Nesting of woodWOP-program
    - manual positioning and turning of work-
      pieces by drag and drop
    - visualization of spacing between
      workpieces
  - woodWOP MOSAIC
    Software for woodWOP-data administration
    with graphical preview \\\'thumbnails\\\'
    - with this software woodWOP-data files
      and complete directories can be managed
      from the graphical point of view
    - Programs can be administered by drag
      and drop
  - woodType
    Software to generate routing contours for
    caracters and texts in all available
    Windows-True-Type-fonts
    Can only be operated with Windows NT4,
    W2K resp. XP or Vista

Copy protection of all software licences via
the HOMAG Group licence server. The product
must be activated following the installation.
Activation via www.eparts.de

6. CE-SECURTIY AND SAFETY UNITS
- Safety fences in the lateral with safety door
- CE-safety mats in the front area
  
7. WEEKE QUALITY PACKAGE
- The energy supply cables (cable tow) in X-,Y-
  and Z-direction are supplied in sealed
  execution.
- The linear guides in X- and Y-direction
  are delivered with a metal protection cover

8. DOCUMENTATION