Product

Weeke VENTURE 4M

4-Achs 3250 x 1250 mm
Weeke VENTURE 4M

Technical data

machineCNC-machine
manufacturerWeeke
typeVENTURE 4M
part Id-no.2248642
year of construction2008
table length X3250
table width Y1250
working height Z125
traverse path X3860
traverse path Y1880
traverse path Z410
C-axis 360 degreesyes
kind of tableconsole
drilling spindle horizontal X4
drilling spindle horizontal Y2
drilling spindle vertical19
main spindle21
tool entryHSK63
saw aggregate0-90
tool changer12+12
controlPC 85T
vacuum pump100
connection400/50
siteat the customer site
cityNeustadt

Description

ex location D-07806 Neustadt
without any warranty
year of construction: 2008
***************************************************

Used CNC-controlled processing centre WEEKE, type
Venture 4M, for customized production of solid wood
and similar work materials.

1. BASIC MACHINE
- Rigid steel frame construction
- Adjustment of the axes in X, Y and Z
- Paint grey RDS 240 80 05
- Direct extraction at drilling block and
  routing spindle and separate connection for
  the extraction device (on site)

2. GUIDING SYSTEM AND DRIVE TECHNIQUE
- Dust protected linear guiding system
- Rack gear in X-direction and ball bearing
  spindle in Y- and Z-direction
Travel range of the axes:
        X  = 3860 mm
        Y  = 1880 mm
        Z1 =  410 mm
        Z2 =  185 mm

- Digital drive technique in X-, Y- and
  Z-direction. (Sercos)
- Axis speeds:
  Vector speed
        X/Y = 110 m/min
          Z =  20 m/min

Consisting of:
- maintenance free motors with high
  resolution optical encoders guarantee
  high accuracy
- digital drive control units guarantee high
  reliability
- fibre optic waveguides prevent failures

3. CONSOLE TABLE WITH DIODE LIGHT BAND
- Tubeless vacuum clamping system for
  clamping of plate materials
- LED grid of 5 mm shows the programmed X- and
  Y-positions of the workpiece support and the
  clamping elements
- Positioning of the workpiece supports via
  dust-protected high quality guidings
- The pneumatic clamping of the workpiece
  support is activated by push-button. The
  vacuum cups will be clamped by vacuum.

Working field:
        X = 3250 mm (Length)
        Y = 1250 mm (Width)
        Z =  125 mm (Thickness)
The max. workpiece thickness which can be
processed depends on the length of the tool
which is used.

Consisting of:
6  workpiece consoles which can be infinitely
   adjusted in X-direction, suitable for the
   tubeless positionable vacuum cups
1  diode light band for positioning of the
   workpiece supports in X-direction
6  diode light bands for positioning of the
   clamping elements in Y-direction
8  rear stop cylinders for workpiece widths of
   more than 960 mm incl. electr. surveillance
   of lower cylinder position.
6  front stop cylinders for workpiece widths up
   to 960 mm incl. electr. surveillance of
   lower cylinder position.
1  pneumatically lowerable side stop guide for
   the working area on the right incl. electr.
   surveillance of lower cylinder position
1  pneumatically lowerable side stop guide for
   the working area on the left incl. electr.
   surveillance of lower cylinder position
4  controlled feeding rails for easy
   positioning of heavy workpieces
various vacuum cups, manually tubeless
   positionable 114x160x100 mm (L/W/H)
various vacuum cups, manually tubeless
   positionable 125x75x100 mm (L/W/H)
1  vacuum connection for connection of
   templates for the right hand and left hand
   working field
1  vacuum generator, rated capacity: 100 m3/h
1  preparation for the retrofitting of two air
   supply devices for pneumatic clamping
   elements (sales no. 0861)

4.CONFIGURATION
  V19, H4X/2Y, GS1 X-Y 90?, F1-HSK63-12 KW,
  C-AXIS, TC14 REAR, TC14 R-SIDE

V19 HIGH SPEED 7500
incl. quick change system and spindle locking
mechanism
Vertical drilling aggregate (separately
activated with variable high speed range).
Spindle clamping to achieve the drilling depth
safely.
Working
capacity:       refer to separate layout
Stroke
Z-direction:    60 mm
Drilling depth: max. 38 mm (up to 55 mm
                for special borers)
Direction of
rotation:       right hand/left hand
Speed:          1,500 - 7,500 1/min frequency
                controlled
Drive:          2.7 kW
Shaft diameter: d = 10 mm for quick change
                system
Total length of
drill:          70 mm
Drilling
diameter:       max. 35 mm
Distance between
spindles:       32 mm
Type of spindle:individually selectable
Arrangement:    9 spindles X-direction
                  (row holes)
                8 spindles Y-direction
                  (construction)
                2 seperate spindles

H4X/2Y
Horizontal drilling block with 6 spindles
which can be activated separately via program
Working
capacity:       refer to separate layout
4 spindles:     pitch 32 mm
                2 each in X-direction
2 spindles:     1 each in Y-direction
Drilling depth: max. 38 mm
Drilling height
Z-direction:    38 mm from upper workpiece edge
Direction of
rotation:       right hand / left hand
Speed:          1,500 - 7,500 1/min frequency
                controlled
Shaft diameter: 10 mm
Total length
of drill:       70 mm
Drill diameter: max. 20 mm
Type of spindle:individually selectable

GS1 X-Y 90 degrees
Grooving saw for processings in X-, Y-direction
90 degrees swivelling
Working
capacity:       refer to separate layout
Cutting depth:  30 mm
Cross section:  max. 70 mm2
Rotation speed: 1,500 - 7,500 1/min frequency
                controlled
Tool diameter:  125 mm
Blade width:    max. 5 mm

R1-HSK63-12 KW
Automatic tool change spindle in combination
with tool change magazine.
Working
capacity:       refer to separate layout
Tool holder:    HSK63
Tool changing:  automatic
Direction
of rotation:    right hand / left hand
Speed:          stepless 1,250 - 24,000 1/min
                programmable
Drive:          frequency controlled AC-motor
Max. capacity
at the tool:    up to 9/12 kW in continuous
                and intermittent operation
                (S1/S6 - 50%)
Spindle
lubrication:    permanent grease lubrication
Cooling:        liquid cooling system
Bearing:        hybrid bearing (ceramic),
                little friction, higher
                stiffness and max. operating
                life

C-AXIS AGGREGATE INTERFACE
(360? interpolation axis)
To hold adapter aggregates incl. pneumatic
interface and infinitely variable swivel range
of 360 degrees.
C-axis interpolation
angle:          360 degrees
Torque support: for 3-point-support
Gear:           slanted toothed pionion gear

C-AXIS SUITABLE FOR THE RETROFITTING OF FLEX-5
AGGREGATE

TC14 REAR
Automatic tool change magazine for 14 places
Arrangement:    moving with the support
                in X-direction
Tool holder:    HSK63
Magazine places:14 tool places
Tool weight:    max. 5 kg incl. HSK holder
Tool diameter:  max. 130 mm when equipping with
                14 routing tools,
                max. 260 mm with empty
                places besides
Tool change
time:           approx. 12 - 18 sec.

TC14 RIGHT SIDE
Automatic tool change magazine for 14 places
Arrangement:    mounted at the right-hand side
                of the machine frame
Tool interface: HSK63
Magazine places:14 tool places
Tool weight:    max. 5 kg incl. HSK holder
Tool diameter:  max. 130 mm when equipping with
                14 routing tools,
                max. 260 mm with empty
                places besides


4.1 TOOL CHANGE ASSISTANCE DEVICE
Device for automatic feeding of the tool
changer.

5. power control PC85T
Modern control system which bases on Windows PC

Hardware:
- PLC control according to international
  standard  IEC 61131
- Operating system Windows XP (US) embedded
- PC with min. 2 GHz and 512 MByte RAM
- 17 Inches TFT-flat screen
- 1 hard disk with min. 40 GByte
- 3 1/2 inc diskette drive
- CD-RW-drive for reading and writing of
  CD`s (no dust protection guarantee)
- USB connection at the operating panel
- digital drive technique by fibre optic cable
- decentral, digital fieldbus system
- EtherNet connection 10/100 MBIT RJ45 (without
  switch)
- Provision teleservice capability
  Comprises the general provision of tele-
  service capability of the machine incl. modem
  and use of teleservice features within the
  guarantee period. After the guarantee period
  a corresponding teleservice contract has to
  be signed for the use of the teleservice.
- UPS (INTERRUPTION-FREE POWER SUPPLY)
  Protects the computer against damages in case
  of mains interruption, overload and short
  circuit. In case of mains interruption the
  computer is powered down after one minute to
  avoid loss of data
- Remote terminal with potentiometer and
  emergency stop switch.

Software:
- PC85T CNC-core with:
  - path control in all axis and parallel
    sequences by multi-channel technology
  - look-ahead-function for optimal speed at
    the transitions
  - dynamic pre-control for top precise
    accuracy of the contour

- PC85T software package with graphical
  operating programs:
  - woodWOP for graphical, dialogue-oriented
    generation of CNC-programs
  - graphical tool data base
  - production list administration
  - CNC-operation
  - graphical presentation of work zones
  - clear text error messaging
  - Schuler MDE Basic for machine data
    recording
  - SOFTWARE FUNCTION: MOVING OF A PROGRAMM
    With this software extension woodWOP
    programs can be mirrored differently in
    their location than pre-determined for
    the target location.
  - 3D NC-SIMULATION AND TIME CALCULATION
    (1 license)
    - graphical simulation of the CNC-program
      in \\\'3D\\\'
    - time calculation with an accuracy of
      +/- 10%
    - Display of error messages
    - Display and checking of the vacuum cup
      positions
      Note: Not for supports with motorized
            adjustment
    - Simulation of all processings in X/Y/Z
      and - with restrictions - for the C-axis
      (if available)
    - Copy protection: license server

- Software package for external PC:
  - woodWOP for graphical, dialogue-oriented
    generation of CNC-programs
  - DXF-postprocessor Basic for the data
    exchange from 2D-CAD-programs to woodWOP
    - import of 2D-DXF-files
    - conversion is effected acc. to fixed
      profiles (rules)
    - display of geometry, layer and drawing
      elements
    - generation of the woodWOP-program
  - 3D woodDesign: Software with modern 3D
    surface for the interactive design of
    carcase furniture with output of
    woodWOP-programs with components for the
    individual step by step processing

6. CE-SECURTIY- AND SAFETY UNITS
- Safety fences in the lateral and rear
  areas.
- The front saftey mat is divided in
  3 areas for feeding of workpieces in the
  area which is not active.

7. WEEKE QUALITY PACKAGE
- The energy supply cables (cable tow) in X-,Y-
  and Z-direction are supplied in sealed
  execution.
- The linear guides in X- and Y-direction
  are delivered with a metal protection cover

8. DOCUMENTATION
- Documentation in printed form and as CD-ROM
  incl. spare-parts catalog and switch plan