Product

Homag KFL 23/06

Homag KFL 23/06

Technical data

machineFormat+Kantenanleimmaschine
manufacturerHomag
typeKFL 23/06
part Id-no.2500363
year of construction1999
siteRietberg

Description

*******************************************************
Fixed stop side on the left, movable side on
the right.

basic machine:
- with continuous machine frame and unit beam,
  prepared for installation of the panel sizing,
  edge banding and postprocessing units
- incl. basic length noise protection for panel
  sizing and postprocessing part with central
  suction.

workpiece transport device:
- with precise, hardened running and guiding
  surfaces
- magnetic motor braking of the transport chain

top pressure:
- with driven compound V-belt
- motorized height adjustment via cardan drive
  with digital position read-out

width adjustment of the movable side:
- motorized rapid/slow gear drive
- digital position read-out

lacquering:
- structure lacquer grey RDS 240 80 05

electric equipment:
- operating voltage 380 volt, 50 cyc.
- control voltage 220 volt, 50 cyc.
- installed according to European Norm EN 60204
- hand switch for setting operation
- all 100 cyc. motors are operated with dynamical
  frequency converter and are equipped with
  electronic motor brakes
- separate frequency converter
- separate switch cabinet
- connection cable to the machine according to
  the installation plan

safety and protection facilities:
- all machines destined for EC member countries
  are fitted with CE plates in accordance with
  EC Machine Directive 89/392/EEC Appendix IIA
- Wood dust protection max. 2 mg/m3, subject
  to the required extraction capacity being
  provided by the customer according to the
  suction plan.
- documentation

technical data:
- feed infinitely variable       10 - 40 m/min.
- workpiece overhang                      80 mm
- workpiece thickness                30 - 70 mm
- working height up to upper chain
  surface                                950 mm
- working width double-sided min.  240 - 270 mm
  (depending on machine equipment)
- working width double-sided max.       2500 mm
- the technical data for the basic machine may
  vary due to the processing units.
- floor conditions have to correspond to the
  foundation plan.

changing:
- top pressure shortened by 2 gradations

1 x left
infeed fence doors line
for workpieces with top layer overhang
- fence approx. 2500 mm long
- mounted at 2 guides

1 x left, 1 x right
panel taking-over device
for workpiece fixation, with chain infeed and
lifting device,
electropneumatic controlled
max. workpiece length before cams 1300 mm

1 x right
alignment station straight
components with two units arranged on top of each other
for positioning of doors

1 x right
alignment station inclined
components with two units arranged on top of each other
for positioning of doors

1 x left
lifting device with felt coating
two lifting rails with felt coating
- electronpneumatic controlled
- felt coating approx. 30 mm wide

32 x left, 32 x right
conveyor chain, rolling
with ball bearings at running and
guiding surfaces.
Width of chain plates 70 mm

1 x left, 1 x right
steplessly adjsutable stop cams manual
Cam projection max. 25 mm,
manually adjustable to max. 4 different heights
electropneumatic control for driving-out cams,
preselection of cam distance.

32 x left, 32 x right
stepless stop cams
cam projection max. 25 mm per cam

1 x left, 1 x right
cams blowing-off device with suction hood
1 pressure control device

1 x left
panel support in reinforced construction

Note:
- righthand machine side

1 x right
prescoring unit 2,2 kW controlled
1 motor 2,2 kW, 100 cyc. 6000 rpm.
with lifting device.
Assembly at hogging motor.
For tool diameter max. 180 mm.
Without tools.
Incl. electronic frequency invertor with motor-
braking function, extension of noise protection

1 x right
hogging unit 11 kW
1 motor 11 kW, 100 cyc., 6000 rpm.
Mounting surface for scoring motor
cross support, double suction hood.
Swivelling by 15 degrees in case of panel over-
hang = 60 mm.
Star-delta connection.
Tool diameter max. 250 mm.
Without tools.
Incl. electronic frequency invertor with motor-
braking function, extension of noise protection

1 x right
motor shaft D = 40 mm for mounting of hydro clamping
special motor shaft dimension without standard
key
motor shaft length 75 mm, hardened.

1 x right
trimming column 2 guides

1 x right
standard trimming unit pneumatic control 6,6 kW
1 trimming motor 6,6 kW, 100 cyc. 6000 rpm.
Cross support,pole-changing switch f. direction
of rotation, suction hood, intermediate support
with round guide, electropneumatic control for
intermittent trimming,swivelling range 90 degr.
tool diameter max. 200 mm
Without tools.
Incl. electronic frequency invertor with motor-
braking function, extension of noise protection

Note: opposite movement for coldness sealing

1 x right
standard trimming unit pneumatic control 6,6 kW
1 trimming motor 6,6 kW, 100 cyc. 6000 rpm.
Cross support,pole-changing switch f. direction
of rotation, suction hood, intermediate support
with round guide, electropneumatic control for
intermittent trimming,swivelling range 90 degr.
tool diameter max. 200 mm
Without tools.
Incl. electronic frequency invertor with motor-
braking function, extension of noise protection

Note: synchronous movement for coldness sealing

1 x right
trimming column 1 guide

1 x right
trimming unit top and bottom 1 kW
2 motors each 1 kW, 300 cyc., 18000 rpm. with
plug-type connection
manual lateral movement
height adjustment with the top pressure
working in opposite movement
spindle adjustment for lateral tracer roller
edge thickness max.      20 mm
workpiece thickness max. 60 mm
swivelling range 0 - 25 degrees
without tools
incl. electronic frequency invertor with
motor braking function and extension noise
protection

Note: for chamfer in synchronous movement

1 x left
separating agent spray spreading top

1 x left
prescoring unit 2,2 kW controlled
1 motor 2,2 kW, 100 cyc. 6000 rpm.
with lifting device.
Assembly at hogging motor.
For tool diameter max. 180 mm.
Without tools.
Incl. electronic frequency invertor with motor-
braking function, extension of noise protection

1 x left
hogging unit 11 kW
1 motor 11 kW, 100 cyc., 6000 rpm.
Mounting surface for scoring motor
cross support, double suction hood.
Swivelling by 15 degrees in case of panel over-
hang = 60 mm.
Star-delta connection.
Tool diameter max. 250 mm.
Without tools.
Incl. electronic frequency invertor with motor-
braking function, extension of noise protection

1 x left
motor shaft D = 40 mm for mounting of hydro clamping
special motor shaft dimension without standard
key
motor shaft length 75 mm, hardened.

1 x left
trimming column 2 guides

1 x left
standard trimming unit pneumatic control 8,1 kW
1 trimming motor 8,1 kW, 100 cyc. 6000 rpm.
Cross support,pole-changing switch f. direction
of rotation, suction hood, intermediate support
with round guide, electropneumatic control for
intermittent trimming,swivelling range 90 degr.
tool diameter max. 200 mm
Without tools.
Incl. electronic frequency invertor with motor-
braking function, extension of noise protection

changing:
1. lift in intermediate support 50 mm instead of 25 mm
2. blowing-off of stop
3. for scoring of bottom and rebate finish trimming
   of rear edge

1 x left
motor shaft D = 40 mm for mounting of hydro clamping
special motor shaft dimension without standard
key
motor shaft length 75 mm, hardened.

1 x left
adjustment manual to counter
for stop in intermediate support, in oder to
stop the motor in rebate height

1 x left
star delta start-up

1 x left
hogging unit 11 kW
1 motor 11 kW, 100 cyc., 6000 rpm.
Mounting surface for scoring motor
cross support, double suction hood.
Swivelling by 15 degrees in case of panel over-
hang = 60 mm.
Star-delta connection.
Tool diameter max. 250 mm.
Without tools.
Incl. electronic frequency invertor with motor-
braking function, extension of noise protection

Note: for rebate finish trimming in opposite movement

1 x left
motor shaft D = 40 mm for mounting of hydro clamping
special motor shaft dimension without standard
key
motor shaft length 75 mm, hardened.

1 x left
trimming column 1 guide

1 x left
prescoring and smoothing unit top
1 motor 1 KW, 300 cyc., 18000 rpm.
Height adjustment with top pressure.
Working in synchronous movement.
Tracing from top and lateral.
Spindle adjustment for motor and tracing.

Without tooling
diamond tools recommended.
Incl. extension noise protection and motor
braking function

1 x left
adjusting device trimming motor automatic 8-fold
for electropneumatic movement
on automatic 8-fold turret, for different edge
thickness or profile depths.
Separate motor connection.

1 x left
adjusting device tracing roller automatic 8-fold
for electropneumatic movement
on automatic 8-fold turret, for different edge
thickness or profile depths.
Separate motor connection.

1 x left
console for panel sizing part
for installation of an individual unit

1 x left
compact alternating trimmng unit 2 x 6,6 kW
2 motors each 6,6 kW, 100 cyc. 6000 rpm.
Cross support,electropneumatic control for both
motors, operating stroke max. 15 mm, swivelling
range 90 degrees, manually adjustable via
spindle, suction hood for both motors
Tool diameter max. 180 mm
Without tools
Incl. motor braking and extension of noise
protection

Note: for impact and cornice profile, set tool is used

1 x left
trimming column 2 guides

1 x left
standard trimming unit pneumatic 1,5 kW, 45 degrees
1 trimming motor 1,5 kW, 100 cyc. 6000 rpm.
Cross support,pole-changing switch f. direction
of rotation, suction hood, intermediate support
with round guide, electropneumatic control for
intermittent trimming, motor inclined by 45 degrees,
with bottom hanging motor shaft
lift max. 50 mm
blowing-off of stop
tool diameter max. 200 mm
Without tools.
Incl. motor braking function and extension of
noise protection

Note: for chamfer at impact

1 x left
unit beam 500 mm long
for installation of processing units
installed on a fixed panel overhang

3 x left
extension unit beam by 100 mm each

1 x left
lateral adjustment of unit beam manual
for manual adjustment of workpiece overhang
within the range of 40 - 110 mm

1 x left
trimming unit soft top 1 kW controlled
1 motor 1 kW, 300 cyc., 18000 rpm. with
plug-type connection
electropneumatically controlled
inclined by 20 degrees, manual lateral movement
height adjustment with the top pressure
lateral adjustment for tracer roller on
manual 8-fold turret
for radii max. R 12 mm
without tooling
incl. electronic frequency invertor with
motor braking function and extension noise
protection

Note:
1. in synchronous movement

1 x left
unit beam 500 long
for installation of processing units
installed on a fixed panel overhang

10 x left
extension unit beam by 100 mm each

1 x left
lateral adjustment of unit beam manual
for manual adjustment of workpiece overhang
within the range of 40 - 110 mm

1 x left
height adjustment of unit bam stepless
positioning via stepless axis
adjusting way -30 mm to bottom
              +30 mm to top

1 x left
hot melt gluing unit QE 34
melting unit with container for granulates
melting capacity depending on glue
max. 18 - 35 kg/h.
electronic temperature adjustment with
LED-read-out
glue roller  diameter 34 mm
glue roller heated
level control of melting quantity

1 x left
electric time relay
for glue container, with power reserve

1 x left
QE 34-front part extended to
edge height 85 mm instead of 65 mm

1 x left
additional kit for hot melt softforming/E
glue application to edge material or workpiece
electropneumatically controlled
cooling nozzle at the end of the pressure zone
blowing nozzle for workpiece cleaning.

1 x left
magazine HL 11 - 6 rolls 1,0 mm
edge thickness          0,4 -   1 mm
edge width               16 -  45 mm
processing                     45 mm2
roll diameter max.            600 mm
number of rolls 6 - detached magazine
clipping unit
roll change 3 x 2 rolls automatically or
6 x 1 roll manually,
edge control with feed stop
remnant edge length control in case of 2000 mm
edge control with feed stop

1 x left
remnant edge legnth control magazine HL 10/11
Stepless adjustment of residual length between
min. 2400 mm and max. 3100 mm.

Note: for max. length 1300 mm

1 x left
edge width 65 mm for magazine HL 11 - 6 rolls
instead of 45 mm, workpiece thickness max. 60 mm

1 x left
pressure zone C 3 post-pressure roller dia. 150
1 driven pre-pressure roller diameter 200 mm
pneumatic pressure adjustment,
for straight edges
Centralized adjustment for change-over in case
of different edge thicknesses

changing:
1. 2 post-pressure rollers manually lateral adjustable
2. pre- and post pressure rollers hard-chromed
3. first post pressure roller driven via O-ring

1 x left
unit beam 500 mm long
for installation of processing units
installed on a fixed panel overhang

1 x left
extension unit beam by 100 mm each

1 x left
height adjustment of unit bam stepless
positioning via stepless axis
adjusting way -30 mm to bottom
              +30 mm to top

1 x left
edge activation decorative side 12 kW
for heating the edge with hot air
temperature adjustment and reversing flap
for hot air
installed between 1st pressure roller and
profile pressure track
to be connected via tracer in the control panel

1 x left
pressure zone for rebate gluing complete on length SM
1 hot-melt glue reactivation device 15 kW
1 rebate pressure zone with bending rod
1 pressure roller set for rebate
vertical adjustment manual via spindel and digital counter
1 panel pre-heating 2 heater

1 x left
profile pressure roller set G fixed at top pressure
electropneumatic movement out of working area
to be used for U-profiles with different work-
piece thicknesses

1 x left
snipping unit HL 04 chamfer/straight
2 motors each 0,23 kW, 300 cyc., 18000 rpm
edge thickness  straight  max.   6 mm
                chamfer   max.   3 mm
edge width                max.  65 mm
edge cross section        max. 270 mm2
automatic central lubrication of the linear
guide
2 special TCT snipping saws diameter 120 mm
incl. electronic frequency invertor with motor
braking function and extension noise protection

changing:
1. mounted for 18 mm snipping depth
2. only for straight edges
3. max. door thickness 70 mn, straight edge
4. with waste chute
5. mounted on 220 mm height
6. with second, double saw blade for impact chamfer

1 x left
unit beam 500 mm long
for installation of processing units
installed on a fixed panel overhang

28 x left, 28 x right
extension unit beam by 100 mm each

1 x left
lateral adjustment of unit beam manual
for manual adjustment of workpiece overhang
within the range of 40 - 110 mm

1 x left
trimming unit soft top 1,5 kW controlled
1 motor 1,5 kW, 300 cyc., 18000 rpm.
electropneumatically controlled
inclined by 20 degrees, manual lateral movement
height adjustment with the top pressure
lateral adjustment of tracer roller on manual
8-fold turret
for radii max. R 12 mm
without tooling

Note:
-----
in opposite movement

1 x left
pneumatic adjusting device for trimming motor
for electropneumatic lateral movement out of
the processing area.
Separate motor connection.

1 x left
trimming unit soft top/bottom 1,5 kW
2 motors each 1,5 kW, 300 cyc., 18000 rpm.
inclined by 20 degrees
manual lateral movement, height adjustment
with the top pressure
separate motor connection
lateral adjustment of tracer roller on manual
8-fold turret
for radii max. R 12 mm
without tooling

Note:
-----
in opposite movement

2 x left
pneumatic adjusting device for trimming motor
for electropneumatic lateral movement out of
the processing area.
Separate motor connection.

Note:
-----
The existing snipping unit WK47 as well as the
buffing unit top/bottom are not applicable.

1 x left
corner rabete snipping unit WK 26 leading edge
1 motor 0,23 kW, 300 cyc., 18000 rpm
workpiece thickness         max. 65 mm
edge thickness              max.  1 mm
rebate height               max. 30 mm
rebate snipping depth       max. 15 mm
1 TCT-special snipping saw  diam. 80 mm, t=30
automatic central lubrication of the linear
guide
incl. electronic frequency invertor with motor
braking function and extension noise protection

1 x left
corner rabete snipping unit WK 26 trailing edge
1 motor 0,23 kW, 200 cyc., 18000 rpm
workpiece thickness         max. 65 mm
edge thickness              max.  1 mm
rebate height               max. 30 mm
rebate snipping depth       max. 15 mm
1 TCT-special snipping saw  diam. 80 mm, t=30
automatic central lubrication of the linear
guide
incl. electronic frequency invertor with motor
braking function and extension noise protection

1 x left
panel blowing-off device

Note: top

1 x left
noise protection door itnerlocking
according to BG-prescriptions,
necessary for finishing part.
Functioning:
In case machine runs with open noise pro-
tection doors, there will be an acoustic signal
after four minutes, doors have to be closed
now within a further minute, otherwise feed
will stop.

1 x left
unit beam 500 mm
for installation of processing units
installed on a fixed panel overhang

10 x left
extension unit beam by 100 mm each

1 x left
lateral adjustment of unit beam manual
for manual adjustment of workpiece overhang
within the range of 40 - 110 mm

1 x left
height adjustment of unit bam stepless
positioning via stepless axis
adjusting way -30 mm to bottom
              +30 mm to top


transfer finish foiling unit 3 rollers
for application of a decorative stamping foil
onto a suitable base material, e.g. MDF.
Consisting of:
Preheating station with infrared radiators for
heating the panel edge before hot stamping
Hot-stamping unit with 3 stamping rollers,basic
diameter 200 mm, to be individually positioned
by pneumatic cylinder.
Electronic temperature control f. each stamping
roller
Foil rewinding by adjustable rotary-field
magnet. Disk diameter 300 mm.
Feed,depending on profile/foil:   max. 15m/min.
Profile unrolling:                max. 50 mm
Profile depth:                    max. 10 mm

changing:
---------
without preheating station
space requirement: 1700 mm

rebuilding set for stamping station

Note:
-----
rebuilding set for installation of stamping station
onto unit beam

1 x left
frequency changer 35 KVA 100 cyc, IP 54
for scoring / hogging left + right

1 x left
frequency changer 70 KVA 100 cyc, IP 54
for the other motors

1 x left
frequency changer 15 KVA 300 cyc, IP 54

1 Homatic electronic control
Programmable memory control (PLC).
System \\\'HOMATIC 2000\\\' with indication of all
inputs and outputs by means of luminous diodes.
Integrated line control for remote control
of processing units.
- multi-tasking control of PLC for precise
  unit operation
- free number of workpieces in the machine
- compatible interface to all Homatic-input
  systems
permissible environmental temperature
min. + 5 degrees Cels., max. + 35 degrees Cels.

4 x right
extension Homatic electronic control
per step

29 x left
extension Homatic electronic control
per step

1 x right
electronic width adjustment EB 02
with rapid - and slow gear change-over
positioning in a loop drive
Adjustment speed:
rapid gear  =  2,2  m/min.
slow  gear  =   25 mm/min.

1 x left, 1 x right
electronic height adjustment

1 feed interlocking for Homag machines

1 air conditioning for switch cabinet
will be necessary if the environmental
temperature at the machine is higher than
35 degrees C or machines with servo-drives
and frequency-adjusted drives.
Only suitable in case of separate switch
cabinet.

1 x left
input NC 21
HOMATIC control system with graphic surface
for an easy and comfortable operation and
programming of a Homag machine.

Hardware:
- industrial computer 68040 with 16 MByte RAM
- 1 PCMCIA fixed-disk 170 MByte
- 1 free PCMCIA insert for data securing
- colour display 12,1 inch with PC compatible
  keyboard integrated in operation desk at the
  infeed
- expandable with network connection Ethernet

Software:
- real-time operation system OS9 with Windows
  surface
- operation with Windows standard via selection
  menu
- menu conducted creation of operation programs
- production according to operation programs
- contact plan diagnostic PLC on the display

Remote diagnostic:
- telephone modem on a loan until the machine
  acceptance at the customer\\\'s work. Return or
  taking over according to separate diagnostic
  contract.
- 2 telephone lines are to be installed up to
  the machine by the customer. One of these 2
  lines should include a telephone.
1 machine and up to 2 additional transport
devices in 1 line can be controlled by the
HOMATIC control.
Required for all machines with stepless axes.